Ford Sierra RS500 Reborn as Carbon-Bodied Showcase

Introduction

The iconic Ford Sierra RS500 is making a comeback as a technologically advanced super-saloon with a carbon-fiber body. A group of British automotive companies, including Cosworth, have joined forces to create this extraordinary reimagined version of the 1980s classic, which has been named the Carbon Piranha. The project aims to showcase cutting-edge manufacturing and materials technology while targeting a weight of less than one tonne.

Reimagining the Legend

The Carbon Piranha project is based on chassis #148 of the 500 Sierra RS500s ever built, hence its Vision148 strapline. Although the condition of chassis #148 is unclear, the project’s website displays it covered in dust and missing some parts, suggesting it has been out of use for a while. The goal is to recycle, reimagine, and rebuild the car as a retro show car that pays homage to old-school touring cars while incorporating modern design elements.

Revolutionary Manufacturing Process

Oxfordshire-based ASM Auto Recycling will disassemble the car and use 3D scanning to create a digital twin of every panel and component. This digital twin will serve as a template for a new carbon-fiber body shell, designed by London-based studio Yasid Design. The final car will be constructed by the Digital Manufacturing Centre (DMC) in Silverstone, a specialist in lightweight and high-strength components for the aerospace, high-end automotive, and motorsport industries. The DMC’s additive manufacturing and prototyping methods will be crucial in achieving the target weight of under 1000kg, significantly lighter than the original steel-bodied car.

Engine Rebuilding by Cosworth

Cosworth, the original engine supplier, will lead the rebuilding of the RS500’s 224bhp 2.0-liter turbo four engine. While there are no details yet on any performance enhancements, Cosworth’s global director, Nick Greenway, expressed excitement about the project and the opportunity to celebrate the iconic RS500 through the Vision148 RS500 build.

Conclusion

The Vision148 project does not have a specified completion timeframe yet. However, it promises to be a remarkable showcase of innovative engineering and design, combining the nostalgia of the Ford Sierra RS500 with the advancements of modern technology. Car enthusiasts and fans of the Cosworth brand eagerly anticipate the final result of this ambitious project.